Gas-fired fire tube 5000kw steam boiler for gament factory safe operation Tidbits gas steam boiler safe operation Tips 1. The operator should be familiar with the structure and principles of the furnace and the production of basic requirements for thermal equipment, and constantly sum up experience in practice, control coal thickness, so that the full combustion reduce chimney smoke, protect the equipment in a safe, efficient operation. 2. The new oil furnace or restart long home, gas steam shall dehydration stage heating requirements. 3. export oil temperature should be set below 280 ℃, when the oil temperature exceeds 200 ℃, should pay more attention to temperature, oil temperature should slow down, only non-oil change and over-temperature operation. 4. close contact with production, timely and slow down the oil temperature, while meeting production requirements, taking oil lower, will help extend the life of gas and steam energy savings. The normal oil level: the lower tank oil level is low, high-high oil groove. This ensures that the emergency shutdown when cold oil replacement system and prevents air from entering the pipe. When the high slot in a low oil level should start to replenish gas steam injection pump. 6. The circulation pump is allowed outage in the operation of the burner, when the pump is failure or power outage, Fan stop, depending on oil temperature and take appropriate emergency measures: rapid opening valve 7, the cold head tank oil up through the furnace coils to the low tank. 8. Coal and wet coal hearth fire or discharge out of the furnace, non-water washed pouring furnace. These measures should be completed within 3 to 5 minutes, to prevent the high oil temperature coke deposits other accidents. 9. normal shutdown, the oil temperature should be reduced to below 100 ℃, stop the pump before. 10. When the outlet pressure differential below the set value, the induced draft fan should outage. Then there is a fault system, feedback should be immediately removed or, if necessary, should pressure fire outage. 11. fireman should stick to their posts, do a good job operating records and shift work, and regular inspection and maintenance equipment.
Steam boiler is one of the indispensable devices in the pharmaceutical industry, decoction of Chinese medicine, medicine drying, sterilization, cooking gum, drying, tabletting and capsule production processes, a large amount of steam will be used. West Libang Pharmaceutical Co., Ltd. is a pharmaceutical research and development, production and sales of high-tech enterprises, the existing anesthesia, cardiovascular, child immunization, pharmaceutical raw materials, pharmaceutical excipients, nutrition series of six automated production lines. With the increasing strength of China's environmental protection, some high-pollution devices are making the transition to clean environmental protection. Libang Pharmaceutical respond positively to national coal to gas policy, decided to change the existing coal-fired boilers to clean better gas fire tube 5000kw steam boiler for gament factory. Fast boiler with strong comprehensive strength in the field of clean energy, Libang Pharmaceutical after conducting comprehensive consideration, determined to cooperate with the fast boiler. The two sides further understanding, party fast technical engineers according to production needs state power, and soon its development of specific solutions for its recommendation of a 6 tons of steam condensing gas steam boiler (WNS6-1.25-Y.Q).
Three tempering tube hot water boiler installation and commissioning of the structure outlined hot water boiler is fast loading of the internal combustion level. A second high temperature flue gas successively washed roots and refluxed for three breathing tube, the smoke chamber into the atmosphere through the chimney. Gas hot water boiler equipped with the world famous burner, combustion using automatic adjustment, automatically adjust the water supply, the program starts, automatic control and other functions. The boiler has a compact, safe, reliable, easy to operate, installation speed, low pollution, low noise, high efficiency. Widely used in enterprises, hotels, hospitals, office buildings, civil construction and other industrial steam, life, mining and other facilities. This installation requires fast speed boiler installation, installation is very simple, the boiler does not require special ground base, only enough to withstand the ground to power. 1. Install the water supply line requires the highest level reservoir, generally not critical, the high from the ground to the reservoir tank, underground tank of water should be kept clean. Pool water outlet. For wire entrance filter water supply line. 2, the straight cross-section is mounted, the return pipe return pipe to be 0.5 meters above the bend radius should be 4 to 5 times the diameter of the pipe, the pipe should be installed at the highest automatic steam valve to prevent the steam from the pipe loop. At the same time, the general requirements of the highest level possible reliable reserve pool. When the boiler water level is below the line, the water will flow into the boiler when the next time you start. Filter wire 3 should be installed at the outlet (i.e., the inlet pipe) of the pool. Installation requires a supply line Burner fuel hose has two interfaces, and for the oil return into the oil, as long as the boiler return oil chamber and the oil corresponding feed pipe. Dedicated hydraulic system from the boiler tank to the burner pump port, an operation instruction for the burner 4 is provided. Chimney straight chimney installation requirements. The length of the chimney should not be too long, the stack height should be less than 5 meters. Chimney height should comply with relevant standards. Chimneys should be added raincap and smoke. Weight not directly on the boiler chimney host chimney 5, hydrostatic test shall be carried out after the installation of boiler water pressure test supervisor. Pressure test before proceeding to deal with internal boiler inspection, hydrostatic test pressure MPa, during hydrostatic testing, water pressure should slow down. When the pressure rises to 0.1MPa, the water pressure should be increased to 0.1MPa. When the ambient temperature is higher than 5C, hydrostatic test should be carried out; when the temperature is lower than 5, should be protected from freezing water pressure test. Hydrostatic test water is generally 20-70.6, should be as light fuel oil or gas oil (China) as the fuel, the fuel oil is generally heated to 100 deg.] C, a viscosity less 30E. Oil Qbw = 10200Kcal / kg LHV viscosity of the oil is lower than at 50 ℃ 200E, at less than about 80 ℃ 200E, 50e is less than the heat value of natural gas Qbw = 8550Kcal / kg LPG Qbw = 22000Kcal / kg.
Check the work before the start fuel gas-fired boiler in order to protect the safe operation of the gas boiler, improve operational efficiency boiler, make sure to check the work before the boiler starts, every detail can not be ignored. 1, check the safety accessories, thermal instrumentation, electrical instrument should be intact; 2, check the connections, whether the water leakage and the furnace body line; 3, check the waste line, the water line, return line should be smooth; 4 , should check the line voltage is 380V, the fluctuation should be within ± 5%; 5, oil-fired boiler and a filter pump check whether normal oil, gas boiler check the gas pressure is normal, not too high or too low, the oil supply opening valves; 6, check whether the pump Sheung Shui, or opening the purge valve, until the Sheung Shui so far. Water Supply System opens each valve (including the water pump and water valve before and after the boiler); 7, check level gauge, the water level should be in the normal position, to prevent false water level, if the water can be manually Sheung; 8, check the pressure conduit the valve must be opened, the wind deflector must all flue opening; 9, each knob inspection control cabinet are in their normal position; 10, a check valve should be fire tube 5000kw steam boiler for gament factory in a closed state, the hot water boiler circulating pump valves should be closed state; 11, check water softening equipment is operating correctly, create a variety of indicators of soft water meets national standards. Carefully do the above inspection, the basic conditions for the fuel gas boiler safe and economic operation.
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